Custom Plastic Injection Molding Services

Custom Plastic Injection Molding Services

Materials

Materials

Leverage Aywu’s expert guidance to choose ideal metals or plastics for your project. Accelerate prototype and production with Aywu — an ISO-certified injection molding partner delivering precision, speed, and quality.

Fast lead times

ISO 9001:2015, ISO 13485 and AS9100D certified

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Available Manufacturing Materials

Injection Molding Materials — Precision Meets Performance

ABS Materials

Features: Excellent strength, toughness, and processability.

Advantages: Dimensional stability, easy surface finishing (plating, painting), and outstanding cost-effectiveness.

Applications: Appliance housings (remote controls, juicers), toys (e.g., LEGO bricks), automotive interiors, and electronic enclosures.

PP (Polypropylene) Materials

Features: Low density, lightweight, outstanding fatigue and chemical resistance.

Advantages: Non-toxic, microwave-safe, and highly economical.

Applications: Food containers, medical devices, automotive parts (e.g., bumpers), and living hinges.

PC (Polycarbonate Materials

Features: High strength and toughness with exceptional transparency and impact resistance.

Advantages: Excellent heat and flame resistance; known as “bulletproof plastic.”

Applications: LED covers, protective shields, baby bottles, smartphone shells, and safety helmets.

pa-nylon-mechanical-components

PA (Nylon) Materials

Features: Superior mechanical strength, wear resistance, self-lubrication, and fatigue endurance.

Advantages: High toughness and impact resistance.

Applications: Gears, bearings, power tool housings, automotive fan blades, and fishing lines.

POM (Polyoxymethylene) Materials

Features: High rigidity, dimensional stability, and low friction; often referred to as “engineering steel.”

Advantages: Low friction coefficient and excellent fatigue resistance—ideal for precision components.

Applications: Precision gears, bearings, faucet cores, zippers, and fuel system parts.

TPU / TPE Materials

Features: Combines rubber-like elasticity with the processability of plastics.

Advantages: Recyclable, eco-friendly, transparent, and impact-absorbing.

Applications: Phone cases, wearable straps, shoe soles, grips, and seals.

PEEK Materials

Features: Exceptional temperature, chemical, and mechanical resistance—among the highest-performing thermoplastics.

Advantages: Outstanding strength and hydrolysis resistance, even under continuous high-temperature use.

Applications: Aerospace components, medical implants, and semiconductor equipment parts.

Mold Material Guide — Building the Foundation of Quality

PLA Materials

Features: Derived from renewable sources such as corn; environmentally friendly and odor-free during printing.

Advantages: Easy to print, dimensionally stable, and available in a wide color range.

Applications: Concept models, visual prototypes, educational tools, and non-load-bearing creative designs.

ABS Materials​

Features: Stronger and tougher than PLA; widely used as an engineering plastic.

Advantages: Good mechanical strength, wear resistance, and polishable (e.g., acetone vapor smoothing).

Applications: Functional prototypes, product housings, and automotive component mock-ups.

Nylon (PA11 / PA12) Materials

Features: Excellent balance of strength, toughness, and fatigue resistance.

Advantages: Mechanical properties comparable to injection-molded parts; lightweight and wear-resistant.

Applications: Functional prototypes, snap-fit parts, custom jigs, and low-volume end-use parts.

TPU Materials

Features: Highly elastic and durable with superior shock absorption and tear resistance.


Advantages: Flexible, anti-slip, and abrasion-resistant.


Applications: Soft pads, protective gear, cushioning parts, grips, and flexible joints.

Standard Resin Materials

Features: Delivers extremely high detail and smooth surface quality under SLA/LCD printing.


Advantages: High accuracy, smooth finish, and fast curing speed.


Applications: Aesthetic models, display prototypes, sculptures, and rapid molds.

Tough Resin Materials

Features: Maintains precision while offering greater strength and impact resistance.


Advantages: Combines toughness with dimensional accuracy; simulates PP-like performance.


Applications: Functional prototypes, snap-fit parts, housings, and connectors.

Stainless Steel (316L) Materials

Features: Excellent strength, corrosion resistance, and cost efficiency.

Advantages: Durable and affordable for a wide range of uses.

Applications: Mold inserts, industrial components, medical prototypes, and corrosion-resistant fittings.

Titanium Alloy (Ti64) Materials

Features: Exceptional strength-to-weight ratio and superior biocompatibility.

Advantages: High strength, lightweight, heat- and corrosion-resistant.

Applications: Aerospace parts, racing components, medical implants, and high-performance tools.

Mold Material Guide — Building the Foundation of Quality

Pre-Hardened Steel (P20 / 718H) Materials

Features: Delivered pre-hardened (HRC30–40) with excellent machinability—no heat treatment required.


Applications: Ideal for medium-volume production (<1 million shots), including appliance housings, daily-use products, and structural components. Preferred choice for rapid and standard molds.

Beryllium Copper Alloy Materials​

Features: Exceptional thermal conductivity—3–5× higher than steel—dramatically reduces cooling time.

Applications: Used for localized mold inserts in deep cavities or thin walls to enhance cooling efficiency; also ideal for high-gloss injection molds requiring fast heat dissipation.

Stainless Steel Materials

Features: Outstanding corrosion resistance and easy to maintain in ultra-clean environments.


Applications: Medical-grade, food-grade molds (e.g., implants, kitchenware, baby bottles), and optical components requiring zero metal ion contamination.

Aluminum Alloy Materials

Features: Lightweight, excellent thermal conductivity for faster cooling, and easy machining at the lowest cost.


Drawbacks: Lower hardness and shorter mold life.


Applications: Prototype molds, pilot production (<10,000 shots), and early product validation where speed and cost matter most.

Hardened Tool Steel (H13, S136, NAK80) Materials​

Features: High hardness (HRC48–52+), superior wear and corrosion resistance, and excellent polishability.

Applications:
• H13: For glass-fiber or high-temperature plastics (e.g., PC, PEEK); ideal for large-volume production.
• S136: Exceptional anti-rust performance—perfect for transparent parts (e.g., lenses), medical components, or corrosive plastics (e.g., PVC).

• NAK80: Pre-hardened to HRC40+, with superior polishability for mirror finishes—used for transparent and aesthetic products.